Preventive and predictive maintenance programs, management tools and specialized software
Preventive maintenance, an investment
The equipment , machines and devices used in industrial laboratories are increasingly sophisticated and suppliers are modifying and adapting them so that they are at the cutting edge of technology .
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Maintenance is made easier by the fact that technology takes up more and more space and is now an integral part of most industrial laboratory equipment . However, maintenance remains the cornerstone of the proper functioning of equipment . The key is knowing when , how and why to intervene on each piece of equipment, machine or device .
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The development of preventive maintenance programs now used to apply predictive maintenance schemes that serve to minimize the preventive maintenance ...
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No one can now afford to let go of one or more pieces of equipment or be content to patch it up with the means at hand without maintaining it without causing loss of performance or significant slowdowns in operations .
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Preventive and predictive maintenance can pay off big in addition to helping you continue to meet regulatory, regulatory and customer compliance requirements.
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Preventive, predictive maintenance, etc.
Regular and adequate maintenance makes it possible to:
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Maintain and improve productivity
Helps to ensure a safe working environment
Allows you to continue to comply with compliance, normative and customer requirements
Avoid mechanical stops and interruptions
Extend the useful life of an equipment , machine or device
Maintain the performance of an equipment , machine or device
Reduce costs of use and repairs
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There are several levels of maintenance:
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Individual management : as and when there is a breakage or a problem
Preventive / Planned : when repairs or replaces at fixed intervals whether there is a breakage or a problem or not
Depending on the condition of the equipment : as soon as you detect a sign of wear or a part will soon need to be changed via a detector or a probe placed in the equipment
Predictive : based on the exchange of information between the equipment and a software or a system that guides you on the work , repair , maintenance or part changes to be made to maximize the performance and the life of an equipment, a machine or device
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It can go a long way.
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Maintenance, design and cleaning
As an operator of industrial laboratories, you also have the obligation to choose equipment, machines or devices which:
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Offers stable performance
Offers the degree of precision required
Are easy to maintain for basic parts changes and operations
Manufactured for intended use unless modified to validate everything
Safe to operate
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Guides prepared by manufacturers / suppliers, the implementation of Good Laboratory Practices and possibly the ISO 17025 standard are important elements for the follow-up of preventive maintenance to be considered to ensure that your equipment , machines and devices will be adequate and comply with regulatory and normative compliance requirements and those of your customers .
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Maintenance management tools
The monitoring and management of maintenance is what allows you to have the correct information on the state of your equipment, machines and devices . Whether your maintenance activities are documented on paper or using software , your monitoring must be up to date and well documented .
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There are tools based on digital technologies that are easy to use and will make your job much easier.
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For example, imagine that you are audited or inspected and asked when was the maintenance or adjustment of a particular machine . These digital tools can help you answer in seconds with a digital tablet or cell phone.
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It's simple , efficient , it requires very little knowledge in addition to being based on current and easily accessible technologies . The biggest chunks are putting the basic information of your equipment, machines and devices into a database and planning maintenance activities. Ad hoc maintenance and part change activities , on the other hand, can even integrate automatically and be taken into account in the planning .
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We are able to help you develop, implement or improve your preventive maintenance system and possibly upgrade it to a predictive system so that you are able to meet regulatory compliance requirements. normative and those of your customers (including those stipulated in the GFSI standards). This will simplify the monitoring of the maintenance of your equipment , machines and devices. You can even include your building in the program. In addition to providing you with a tool rich in actionable data that can be used for training as well as continuous improvement; this will help prevent many problems ; which in turn will save you money.
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